Tower Dry-Mix Mortar Mixing Equipment

The tower dry-mix mortar production equipment developed by NFLG was arranged top-and-down in line with production process. The energy consumption is relatively low and it takes a small floor space. Small cross-contamination of raw materials is generated; the large-size appearance applies to the production of ordinary and special mortar. The dry mortar mixing plant control system developed by NFLG, which uses the FB series mortar mixing plant for double-machine synchronous control, consists of two computers, high-performance microcomputer controllers, man-machine interfaces, high-speed and high-precision weighing units and international famous low-voltage electrical components.

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Features

01 Drying System:
The system uses the double return drying drum unique in China, and provides a discharge temperature less than or equal to 65℃ and a moisture content less than 0.5%. The system also provides the unique intelligent detection, the online warning system, the fault indication function, and the humanized control interface.
02 Dust Collection System:
The system uses the unique integrated container (gravity + bag) dust collector to achieve intelligent control of pulse ash removal, with the all environmental emissions less than 20mg/Nm³.
03 Screening System:
The efficient and stable probability screen provides the screening efficiency greater than 85%. The fast access cover and the self-cleaning screen system require no maintenance.
04 Metering System:
The accurate, stable and reliable metering system uses the unique frequency conversion feeding technology to achieve a higher metering precision, thereby preceding the industrial standards.
05 Mixing Engine:
The advanced plough share mixing mechanism, the core patent technology and the unique patented frequency conversion mixing technology provide high efficiency and energy conservation to decrease by 25% of energy consumption and reach a high mixing ratio of 1:10000 for high abrasion resistance and log service life.
06 Bulk Dust Collection System for Environmental Protection:
The unique bulk unloading and dust collection separation control optimizes dust removal efficiency, which is the best technology in the industry.
07 Intelligent Control System:
The double-computer synchronous production management control system developed by NFLG achieves no time for downtime. The fault alarm patent is safe and reliable and the report classification, collection and query function ensures that cloud data can be queried.
08 Requirement-oriented Customization:

Clean plant integration system for environmental protection
Automatic palletizing system
Non-standard requirement-oriented customization of special mortar production line
09 Product Service:

Real-time and fast service
Remote monitoring service
Cloud data collection and diagnosis service

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model	FBT1200	FBT2000	FBT3000	FBT4500	FBT6000	note
capacity（t/h）	10~20	20~40	40~60	60~80	80~120
main machine	FJD1200	FJD2000	FJD3000	FJD4500	FJD6000
power（kW）	30	37	55	75	110
high speed end	two-pole （7.5kW）、four-pole(5.5kW)（optional）	two-pole （7.5kW）、four-pole(5.5kW)（optional）	two-pole （7.5kW）、four-pole(5.5kW)（optional）	two-pole （7.5kW）、four-pole(5.5kW)（optional）	two-pole （7.5kW）、four-pole(5.5kW)（optional）
volume fraction of mixer	70%	70%	70%	70%	70%
aggregate size (mm)	0~4.75	0~4.75	0~4.75	0~4.75	0~4.75
aggregate scale（kg）	(200~1300)±1%	(200~2000)±1%	（400~3000）±1%	（400~3800）±1%	（500-5800）±1%	adjustable according to client's requirement
cement scale（kg）	(100~700）±1%	（100~800）±1%	（200~1300）±1%	（200~1800）±1%	（200~2000）±1%	adjustable according to client's requirement
additive scale（kg）	(5~30)±0.5%	(10~50)±0.5%	（10~200）±0.5%	（10~200）±0.5%	（10~200）±0.5%	adjustable according to client's requirement